Some of the important rules in the following.
- Target = 60 / SMV x No. of worker x working hour x expected efficiency.
- Target = 60/SMV.
- Team target =(60/SMV) x Present operator x Organization efficiency.
- Target per day = Working hour x 60 x No. of operator / Target SMV.
- Capacity=Average of total absorb time x 1.66 + 30% Allowance / 60.
- Factory capacity=No. of operator x working minutes + Present % x average factory
efficiency.
- Capacity per day = Present operator x working hour x organization efficiency x Attendance.
- Weekly capacity = No. of operator’s x Absenteeism x Clock minutes per week x Average
factory efficiency.
- Marker efficiency = Area of patterns in the marker / Total area of the marker x 100.
- Load = (Contract size x work content) contract 1+ (Contract size x work content)
Contract 2 + etc.
- Load = Order quantity x Work content (SMV of garments).
- Observe time = Total cycle time / No. of cycle.
- Basic time = Average of observe time X Rating %.
- Sam = Basic time x Allowance.
- Rating = Observe time x Standard rating / Standard rating.
- Cycle time = 60 / Team target.
- Pitch time = Total SMV / Present operator.
- Efficiency = Earn hour / Available hour x 100
- Efficiency = SMV / Total time.
- Earn hour = (Production x SMV) / 60.
- Available hour = Working hour x Use machine (Total manpower)
- Performance = (Earn hour / Available hour – Off standard time) x 100.
- Improvement = 1- (Production / Capacity).
- Balancing efficiency = 1-Balancing loss.
- loss pcs = (60/SMV) x Available hours’ x avg factory effi (61%) -Q.C Pass
- Balancing loss = AML-TML/AMLx100.
- Standard time = Net operation time x (1+ Ratio of loss time).
- Daily output = Working hours (seconds) + Standard time.
- Output per operator = Work hours (second) / Total time of operations.
- Required No. of operators = Targeted daily output / Daily output per operator.
- Target daily capacity = Daily work hours / Standard process time (SPT).
- Daily capacity per worker = Daily capacity / No. of workers = Daily Work hours / Standard total processing.
- Organization efficiency = Pitch time / Bottle neck process time (x100) = 100/140 x 100 = 71.4%
- Upper limit = Pitch time / Target organization efficiency = 100 / 0.85 = 117.6 seconds.
- Lower limit = 2 x Pitch time – Upper limit = 2 x 100 – 117.6 = 82.4 seconds.
- Planned daily work flow = Daily work hours / Standard process time (SPT) x organization efficiency.
- Accumulated average time = Daily work hours/Accumulated x No.of days x standard No.of workers in
the group/No. of pieces produced.
- SMV = Basic time + Allowance time + bundle time.
- DHU = No. of defect observe / No. of garments checked.
- Booking fabric K.G. = Order quantity / 12 x Fabric consumption per doz.
- Garments K.G. = Total receive fabric kg – (Save return kg + Jute kg + Wastage fabric kg)
- Input to sewing pcs. = Total in pcs – (Print Embroidery short & wastage + Cutting wastage pcs.)
- Fabric consumption (CM) = Length x chest x 2 x GSM / 1000 / 10000 x 12 + Wastage%.
- Fabric consumption (Inch) = Length x chest x 2 x GSM / 1000 / 1550 x 12 + Wastage%.
Md.Mahbub-Ul Islam
RMG Consultant & Researcher